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lock hopper system for gasifier

  • Coal Gasification based Production of Direct Reduced Iron ...

    The water leaving the lock-hopper is separated from the slag and sent to a scrubbing unit after which it can be recycled for slurry preparation. The raw syngas leaving the gasifier can be cooled by a radiant and/or convective heat exchanger and/or by a direct quench system, where water is injected into the hot raw syngas.

  • US9108808B2 - Lock hopper - Google Patents

    The present invention relates to A lock hopper ( 11 ) provided with air-tight hoppers (A 3, B 3 ) arranged side by side with entrance valves (A 1, B 1 ) arranged above the air-tight hoppers (A 3, B 3 ) and exit valves (A 4, B 4 ) arranged below the air-tight hoppers (A 3, B 3 ). The lock hopper ( 11 ) performs control which alternately repeats the following states: a state in which ...

  • Coal pressurization and feeding use of a lock hopper system

    Results of the study indicate the slurry feeding system is more economical than the lock hopper system when used to feed a high-pressure (1200 psig) two-stage gasifier in the BI-GAS process. This study was conducted with the assumption that the technical problems for both feeding systems have been solved.

  • Coal-CO2 Slurry Feed for Pressurized Gasifiers: Slurry ...

    reduce the minimum lock hopper pressure [5-7]. This work presents and evaluates an alternative approach, which allows for the preparation of coal-CO 2 slurry at ambient temperature and without the use of a lock hopper system. The Phase Inversion-based Coal-CO

  • Gasification and Conversion of Waste to Energy PAT-SRCDOW ...

    The system consists of a fluid bed steam reformer heated indirectly. The reactor is fluidized with superheated steam. The waste material is introduced via double lock hopper for solid feed material or pumped into the fluid bed reactor.

  • Gasification - Application Overview - ValvTechnologies ...

    Gasification converts low value residuals into higher value synthetic products. Petroleum feed is mixed at high temperatures (above 350°C/662°F) with oxygen and steam in a gasifier vessel. A hydrogen and carbon monoxide gas mixture called synthesis gas (syngas) fuel is produced and drawn from the gasifier. The syngas is further scrubbed and ...

  • Slag discharge system and gasifier - MITSUBISHI ...

    In the slag discharge system, a lock hopper is disposed on a side of a gasifier, a slag discharge line communicating from a slag hopper to a lock hopper is provided, a water flow from the slag hopper to the lock hopper is formed in the slag discharge line by a circulation pump, and slag in the slag hopper is discharged to the lock hopper by the ...

  • Gasification Reactor - an overview | ScienceDirect Topics

    Typically coal must be dried to around 5–10% moisture to achieve smooth lock hopper feeding. Some fluid bed gasification systems use screw feeders to introduce the coal but this can limit operating pressures and can cause problems of coal agglomeration if caking coals are used as feed.

  • Biomass heat pipe reformer—design and performance of an ...

    Pressurized steam is fed into the gasifier through a steam inlet (5). The solid fuel falls through a lock hopper system and a standpipe (6) into the gasifier. The syngas leaves the gasifier through an upper outlet (8) to an external candle filter which removes dust and char particles. An integrated air preheater (7) reduces exhaust losses.

  • what is a lockhopper « BINQ Mining

    lock hopper(s) to pressurise the fuel; inert gas is used as …. for the lock-hopper system and has the advantage of little volume and low inert … »More detailed. PRENFLO™ Gasification. 10 Fly ash lock hopper. 2 Lock hopper. 7 Waste heat boiler. 11 Fly ash feed bin. 3 Feed bin. 8 Steam drum. 12 Scrubber. 4 PRENFLOTM gasifier. 9 Filter ...

  • Centers for Disease Control and Prevention

    disposal, utilities, and water treatment systems. Lock hopper The lockhopper design for the gasifier has not been finalized. Dravo is presently considering the use of a double lockhopper for feeding coal. The alternate feed system under consideration is the Fuller-Kinyon solids pump. Valves

  • (PDF) Small Scale Gasification Application and ...

    Fine fuel is delivered as dry or slurry mass through lock hopper system and slurry pumps. Slurry feed makes additional water supply in a syngas with a higher H 2 to CO ratio, therefore lowering gasifier thermal efficiency.

  • Wabash Valley Resources FEED Study

    in a lock hopper for removal • The CO. 2. produced by combustion and the steam from the blast react with the char in the gasification zone to produce CO and H2 • Streams leaving the gasifier are ash out the bottom and dry gas/tar/water vapor/dust out the top

  • HTW® Gasification Technology - GIDARA Energy

    Because of the pressure in the gasifier, both the feeding system as well as the bottom ash and dust removal have to be performed by lock-hopper systems. With the aid of the gasification agents, i.e. oxygen (O ­2) and steam (H 2 O), the biomass-derived material is converted in the gasifier to the raw syngas. The major part of the carbon ...

  • SunGas Renewables and Hatch partner for design and ...

    In the GTI gasification process, fuel is dried to the extent required for handling purposes and conveyed into the gasifier from a lock hopper system. Within the fluidized bed, the fuel reacts with steam and air or oxygen at a temperature of 840 °C to 1100 °C (1550 °F to 2000 °F).

  • Gasification | MOGAS

    Gasification. Gasification Increasing the operational reliability of isolation valves during the gasification process. The slurry-fed system initially developed for the coal industry has been successfully extended to refining's gasification process for the production of hydrogen, synthesis gas (low BTU fuel gas), steam, hydrogen, and power.

  • U-GAS® GASIFIER | netl.doe.gov

    In a U-GAS® based gasification facility, a lock hopper system supplies dry fuel into the gasifier, where the fuel is reacted with steam and air or oxygen at temperatures from 840°C to 1,100°C (1,550°F to 2,000°F). The gasifier's operating pressure depends largely on the syngas' end use, ranging anywhere from 3 to 30 bar (40 to 435 psia).

  • Lock Hopper Ball Valve – Prosup LLC

    Lock Hopper valve is a special metal to metal sealed ball valve designed for the complex working condition of coal gasification which could suit the condition of high pressure & temperature & needing high wear-resistance feature. Lock Hopper valve aims to solve the long existed problem of valve couldn't close/open normally in pipeline of coal ...

  • Filter Systems for IGCC Applications

    The initial step in the HGCU system is the conventional cold gas clean up systems. SODIUM BiCARBONATE FEED SYSTEM From Gasifier . . . .+. . . . . . . . Exhaust L outlet Lock-Hopper Exhaust - f Exhaust - Fines Cooling Heat Exchanger Lock-kbDWr 1 Spent Sorbent Fines Container Regenerator . Outlet Lock-Hopper . Fxchor'gor Nitrogen Regenerator ...

  • Demonstration of a Piston Plug feed System for Feeding

    availability of a cost-effective and reliable feed system for feeding coal-biomass mixtures into a high pressure entrained flow gasifier. Lock hoppers, the present commercial method of feeding these fuels individually, have not yet been proven for coal-biomass mixtures. They may develop rat holes, or segregate and bridge due to compaction.

  • Gasification of Wood Pellets | Biofuels Academy

    The fuel is fed through lock hopper systems by feeding screws into the lower section of the gasifier's fluidized bed. Producer gas is created in the gasifier and this is a fuel gas and chemcial source which can be used to replace fossil fuels in a wide range of devices, including road and rail transport.

  • James Craven | The University of Sheffield - Academia.edu

    Further to this, current feeding systems, namely lock hoppers, are grossly inefficient at performing this task and decrease the overall efficiency of the process being fed to. The proposed feeding system, named the Hydraulic Lock Hopper (HLH) utilises water as an incompressible fluid to carry out the compression work required for feeding.

  • 1. Process Description

    lock hopper system and metered into the gasifier using a rotary or screw feeder. Steam and Oxygen are injected at the bottom of the gasifier, beneath the grid. Together they provide the energy to fluidize the gasification mixture. 1.1.4 Coal Gasification . Coal gasification is the process of reacting coal with oxygen and steam to form a product gas

  • Biomass gasification in the Netherlands

    Dutch gasifier owners and developers. Thanks for the information. The report is a deliverable to IEA-bioenergy Task 33 on biomass gasification. More country reports can ... existing lock-hopper feeding system. The tests with 70% co-firing mainly showed upstream …

  • lock hopper - English definition, grammar, pronunciation ...

    The lock hopper (9) is disposed to a side of the gasification furnace (3), and the slag discharge system (1A) is provided with a water flow forming means for forming a flow of the cooling water by which the slag is guided to the lock hopper (9) within the slag discharge line (7).

  • GASIFICATION TECHNOLOGY OVERVIEW

    In the GTI gasification process, fuel is dried to the extent required for handling purposes and conveyed into the gasifier from a lock hopper system. Within the fluidized bed, the fuel reacts with steam and air or oxygen at a temperature of 840 °C to 1100 °C (1550 °F to 2000 °F). The temperature for gasification depends on the type

  • Developments in modelling and simulation of coal gasification

    the ash-slagging temperature. Coal in the size range 5–80 mm is fed into the top of the gasifier using a lock hopper system. The coal residence time is in the range 15 to 60 minutes for high pressure steam/oxygen gasifiers but can be several hours for atmospheric steam/air gasifiers. The pressure in the bed is typically 3 MPa.

  • Coal-CO2 Slurry Feed for Pressurized Gasifiers: Slurry ...

    reduce the minimum lock hopper pressure [5-7]. This work presents and evaluates an alternative approach, which allows for the preparation of coal-CO 2 slurry at ambient temperature and without the use of a lock hopper system. The Phase Inversion-based Coal-CO 2 Slurry (PHICCOS) preparation and feed proposed here is partly based on the Liquid

  • 【lock-hopper】_lock-hopper___ …

    lock hopper feed ash lock hopper coal lock-hopper slag lock-hopper lock hopper control coal lock hopper dcs system dcs

  • .. 4.j .:.L,

    phase will be undertaken in which a new lock-hopper feed system and the filter assembly (the HGCU, developed by Westinghouse Electric Corporation (WEC) under contract to the National Renewable Energy Laboratory [NREL]) will be tested. The gasifier feed rate will be 100 tons per day and the system will operate at pressures up to 300 psia.

  • R. D.

    USE OF A LOCK HOPPER SYSTEM INTRODUCTION The SYNTHANE process is a hiqh pressure coal gasification system developed by the Pittsburgh Energy Research Center of the U. S. Energy Research and Development Administration (E.R.D.A.), formerly a part of the U. S. Bureau of Mines. It was designed to convert bituminous coal, subbituminous coal ...

  • Gasification of coal – IspatGuru

    Dried and ground coal is fed via a lock-hopper into the gasifier, which is fluidized by a mixture of steam and O2. These reactant gases are introduced at the bottom of the gasifier through a distribution grid, and at the ash discharge port in the centre of the distribution grid.

  • Biomass Gasification in Skive: Opening Doors in Denmark ...

    The fuel is fed through two lock hopper systems by feeding screws into the lower section of the gasifier's fluidized bed. The gasifier is operated at a maximum of 2 bar over pressure and 850ºC temperature. Air is used as the gasification medium and dolomite is used as the fluidized bed material.