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bauxite separation - search results

  • Bauxite Mining and Alumina Refining: Process Description ...

    Digestion of the slurry by caustic soda (NaOH) at strengths exceeding 170 g/L in vessels under pressure at temperatures ranging from 145 to 265°C depending on the type of bauxite being processed. Separation and washing of insoluble residues (termed "sand and mud") from the process solution (termed "green liquor").

  • Separation of silica from bauxite via froth flotation ...

    Mineração Rio do Norte treats bauxite via scrubbing and desliming, while Mineração Santa Lucrécia uses a dense-medium separation (dinawhirlpool – DWP) circuit. Companhia Brasileira de Alumínio (CBA), in Itamarati de Minas, uses scrubbing and desliming, followed by heavy minerals separation in spiral concentrators, and complemented by ...

  • Red mud - Wikipedia

    Red mud, formally termed bauxite residue, is an industrial waste generated during the processing of bauxite into alumina using the Bayer process.It is composed of various oxide compounds, including the iron oxides which give its red colour. Over 95% of the alumina produced globally is through the Bayer process; for every tonne of alumina produced, approximately 1 to 1.5 tonnes of red mud are ...

  • Removal of Limestone from Bauxite by Magnetic Separation

    Bauxite is the main source for the production of alumina and metal aluminum by the Bayer process. Limestone is an impurity associated to bauxite due to geological and morphological conditions prevailing during its formation. Experimental work has shown that limestone can be easily removed from bauxite using magnetic separation techniques.

  • Bauxite - Cargo Handbook - the world's largest cargo ...

    Usually, bauxite ore is heated in a pressure vessel along with a Sodium Hydroxide solution at a temperature of 150 to 200°C. At these temperatures, the aluminium is dissolved as an aluminate (the Bayer process). After separation of ferruginous residue (red mud) by filtering, pure gibbsite is precipitated when the liquid is cooled, and then ...

  • Bauxite Mining and Alumina Refining

    Digestion of the slurry by caustic soda (NaOH) at strengths exceeding 170 g/L in vessels under pressure at temperatures ranging from 145 to 265°C depending on the type of bauxite being processed. Separation and washing of insoluble residues (termed "sand and mud") from the process solution (termed "green liquor").

  • (PDF) Genesis of the Dog˘ankuzu and Mortas¸ Bauxite ...

    The most important bauxite deposits, Dog˘ankuzu and Mortas¸, are karst-related, unconformity-type deposits in Upper Cretaceous limestone. The (PDF) Genesis of the Dog˘ankuzu and Mortas¸ Bauxite Deposits, Taurides, Turkey: Separation of Al, Fe, and Mn and Implications for Passive Margin Metallogeny | Nurullah Hanilçi - Academia.edu

  • Iron Recovery from Bauxite Residue Through Reductive ...

    The scope of this work is to develop and optimize a reductive roasting process followed by wet magnetic separation for iron recovery from bauxite residue (BR). The aim of the roasting process is the transformation of the nonmagnetic iron phases found in BR (namely hematite and goethite), to magnetic ones such as magnetite, wüstite, and metallic iron. The magnetic iron phases in the roasting ...

  • Bayer process - Wikipedia

    The Bayer process is the principal industrial means of refining bauxite to produce alumina (aluminium oxide) and was developed by Carl Josef Bayer.Bauxite, the most important ore of aluminium, contains only 30–60% aluminium oxide (Al 2 O 3), the rest being a mixture of silica, various iron oxides, and titanium dioxide. The aluminium oxide must be purified before it can be refined to ...

  • WO2008067594A1 - Removal of impurities from bauxite ...

    Impurities are removed from bauxite by leaching a bauxite ore using a leach solution to dissolve impurities from the bauxite ore and form a pregnant leach solution containing the impurities in solution, removing the leached bauxite ore from the pregnant leach solution using a solid-liquid separation process to produce a clarified pregnant leach solution, and concentrating the clarified ...

  • Alcoa Inc. Board of Directors Approves Separation of ...

    Alcoa Corporation will be a globally-competitive industry leader in bauxite, alumina and aluminum products, positioned to succeed throughout the market cycle. The separation is scheduled to become effective before the opening of the market on November 1, 2016. Upon separation, Klaus Kleinfeld will serve as Arconic Chairman and CEO.

  • Beneficiation of Bauxite Minerals Using a Triboelectric ...

    Separation results are presented describing the tribo-charging behavior for bauxite minerals. Introduction The lack of access to fresh water is becoming a major factor affecting the feasibility of mining projects around the world. According to Hubert Fleming, former global director for Hatch Water, "Of all the mining projects in the world ...

  • Iron Recovery from Bauxite Residue Through Reductive ...

    the magnetic separation process has been examined by means of a wet high-intensity magnetic separator, and the analyses have shown a marginal Fe enrichment in magnetic fraction in relation to the sinter. Keywords Bauxite residue Iron recovery Magnetic separation Roasting process Introduction Bauxite is an important ore that is widely used to ...

  • Dry Beneficiation of Bauxite Minerals Using Tribo ...

    Dry methods such as electrostatic separation may be of interest of the bauxite industry for the pre-concentration of bauxite prior to the Bayer process. Electrostatic separation methods that utilize contact, or tribo-electric, charging is particularity interesting because of their potential to separate a wide variety of mixtures containing ...

  • Bauxite Mining's Negative Effects on Human and Environment ...

    Bauxite Mining's Negative Effects on Human and Environment. Bauxite dust is produced in bauxite mining, resulting in air, water, and soil pollutions. The immersion of bauxite in water leads to a decrease in soil fertility and affects the sources of agricultural products and aquatic organisms.

  • (PDF) The Effect of Pretreatment on Magnetic Separation of ...

    Bauxite sample of Jamnagar, India, is suitable for refractory applications after separation of iron minerals. Different magnetic separators and intensities are studied on different treated samples.

  • Inducement of a New Micellar Mobile Phase for Thin-Layer ...

    The separation of microgram quantities of Al 3+ from milligram quantities of Fc 3+ or vice versa and parameters such as limits of detection, reproducibility, and repeatability were studied. Quantitative determination of Al 3+ in bauxite ores was done by TLC spectrophotometer.

  • Chemical analysis of bauxite | Download Table

    Bauxite sample of Jamnagar, India, is suitable for refractory applications after separation of iron minerals. Different magnetic separators and intensities are studied on different treated samples.

  • Conversion of Bauxite Ore to ... - Elmhurst University

    Bauxite Ore Processing: Aluminum is found in varying amounts in nature as aluminosilicates (contains aluminum, silicon, and oxygen) in various types of clay. As the minerals are weathered ... Again filtration is used for the separation. After this stage the purified aluminum oxide is heated to evaporate the water.

  • Dry Magnetic Separation of Bauxite Ore

    separation, acid leaching, reduction roasting and high intensity magnetic separation on Indian bauxite ores mainly to reduce iron and silica content (Nandi 1996). A typical bauxite deposit available in Maharashtra State, India contains Fe203 and Ti02, however, can fulfil the refractory specification when these impurities are removed.

  • Dynamic separation of cargoes

    Based on the GBWG research into the behaviour of bauxite, bauxite fines was agreed to be a Group A cargo. A new schedule was introduced into the IMSBC Code for bauxite fines that includes the risk of dynamic separation if the cargo is shipped with a moisture content in excess of its transportable moisture limit (TML).

  • New warning on hazards of carrying bauxite by ship

    Bauxite may become unstable when carried in bulk on a ship, potentially causing the vessel to capsize. Research presented to IMO found that certain forms of bauxite with a large proportion of smaller particles could be subject to a newly-identified phenomenon of "dynamic separation" when there is excess moisture in the cargo.

  • Extraction of Aluminium From Bauxite, Bayer's & Hall's Process

    The Bauxite ore is crushed and pulverized, i.e. it is ground and made into a powder. Bauxite ore generally contains ferric oxide and silica as impurities. Ferric oxides are removed through magnetic separation. Concentration of Ore. To extract Aluminium from Bauxite…

  • Semi-industrial experimental study on bauxite separation ...

    The cyclonic-static micro-bubble flotation column (FCSMC) is a highly efficient mineral processing equipment. In this study, a cell-column (FCSMC) integration process was investigated for the separation of bauxite and its feasibility was analyzed on a theoretical basis. The properties of low-grade bauxite ore from Henan Province, China were analyzed.

  • SUSTAINABLE SOLID/LIQUID SEPARATION

    bauxite slurry caustic soda • Red mud, named after its color, is the main by-product of making alumina by the Bayer process • The red mud is separated from the pregnant liquor (sodium aluminate remains in solution) via sedimentation in a clarifier • The amount of red mud (as dry matter) varies from 0.4 ton to 2 ton per ton of alumina product,

  • Minerals | Free Full-Text | Grinding Behavior and ...

    This laboratory study investigates selective grinding and beneficiation options for a Greek bauxite ore. First, a series of batch grinding tests were carried out in order to investigate the grinding behavior of the ore and the effect of the material filling volume (fc) on the distribution of aluminium- and iron-containing phases. Then, the ground ore was subjected to magnetic separation either ...

  • (PDF) Beneficiation of Bauxite – Upgrading of Recoverable ...

    The iron and titanium bearing minerals are depressed with the bauxite and an additional magnetic separation operation is necessary on the depressed bauxite. [12] In [14] X. Cheng et al are reporting that by using reverse flotation and a new developed reagent scheme (DTAL, SFL and MIBC) it is possible to obtain a bauxite concentrate (A/S > 10 ...

  • EXTRACTION - Bauxite Residue Valorisation and Best ...

    Red-Mud (Bauxite residue) is a byproduct generated during the Bayers processing of bauxite. Iron is a major constituent in most of the world's reserves of bauxite residue (3 billion tons). ... Magnetic separation was performed to separate the metallic iron and sodium aluminate was recovered through water leaching. Carbothermic reduction of ...

  • THE IMPACT OF DESILICATION PRODUCT ON BAUXITE …

    1.2 Bauxite residue fl occulation Achieving rapid solid-liquid separation between digestion and precipitation is critical, given the super-saturated state of the liquors. A large number of studies have sought to identify the causes of poor solid-liquid separation performance from bauxite residue fl occulation. From these it is known that

  • What is the difference between dynamic separation and ...

    The Australian Maritime Safety Authority (AMSA) has provided a good illustration of what is dynamic separation and liquefaction. This could assist members to understand better these different phenemona that are moisture-related instabilities which will affect the ship's stability when transporting bauxite cargoes in bulk.

  • Semi-industrial experimental study on bauxite separation ...

    On the basis of these parameters, continuous separation experiments were conducted. Bauxite concentrate with an aluminum-to-silicon (A/S) mass ratio of 6.37 and a 77.63wt% recovery rate were achieved via a flow sheet consisting of "fast flotation using a flotation cell, one roughing flotation and one cleaning flotation using flotation columns".

  • EP0950020A1 - Removal of silica from bauxite - Google Patents

    A process for removing silica from bauxite is disclosed. The method includes the step of mixing bauxite with a caustic liquor to form a mixture and to dissolve and stabilise at least a substantial part of the reactive silica from the bauxite. The caustic liquor is selected to have a high caustic concentration and a high alumina content.

  • Dynamic separation in Group A bauxite cargoes - GARD

    Further to our update of 3 October 2017, we provide below a more detailed explanation of "dynamic separation", based on the IMO's Global Bauxite Working Group (GBWG) report. Like liquefaction, the process of dynamic separation can be prevented by ensuring that the bauxite has limited fines content and a limited moisture content, as both particle size distribution and moisture …